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API API-510 Exam Syllabus Topics:

SectionObjectives
Codes, Standards, and Fitness-for-Service- Fitness-for-service evaluation
  • 1. Defect assessment methodologies
    • 2. API 579/ASME FFS-1 concepts
      - API and ASME standards
      • 1. API 510 inspection code requirements
        • 2. ASME Section VIII overview
          Pressure Vessel Design and Engineering Fundamentals- Construction and fabrication basics
          • 1. Weld joint efficiency
            • 2. Fabrication standards (ASME Section VIII)
              - Design principles and calculations
              • 1. Allowable stress and material selection
                • 2. Design pressure and temperature considerations
                  Inspection, Testing, and Monitoring- Corrosion monitoring and assessment
                  • 1. Remaining life calculations
                    • 2. Corrosion mechanisms
                      - In-service inspection methods
                      • 1. Nondestructive examination (UT, RT, MT, PT)
                        • 2. Visual inspection techniques
                          Repair, Alteration, and Rerating- Repair procedures
                          • 1. Post-weld heat treatment requirements
                            • 2. Welding repairs and procedures
                              - Alteration and rerating requirements
                              • 1. Pressure vessel rerating principles
                                • 2. Documentation and code compliance
                                  Risk and Integrity Management- Risk-based inspection (RBI)
                                  • 1. API 580 concepts
                                    • 2. Probability and consequence of failure

                                      API Pressure Vessel Inspector Sample Questions:

                                      1. An in-service vessel is being repaired or altered.
                                      If there is a conflict between the requirements of API 510 and the legal jurisdiction, which should be followed?

                                      A) the most stringent requirements
                                      B) either set of requirements based on engineer and AI approval
                                      C) the legal jurisdiction
                                      D) API 510


                                      2. Explain the protocol for conducting pressure vessel inspections in extreme weather conditions under API-510.


                                      3. What is the minimum required experience in years for an API-510 inspector with a high school diploma?

                                      A) 10 years
                                      B) 3 years
                                      C) 1 year
                                      D) 5 years


                                      4. The pressure vessel owner/user is required to maintain a permanent and progressive record.
                                      These records shall contain all but which of the following?

                                      A) Names of all authorized inspection personnel
                                      B) Repair, alteration, and re-rating information
                                      C) Operating and inspection history
                                      D) Construction and design information


                                      5. What can be done to extend the life of a vessel with a corroded area in the shell plate 6 inches from the weld, a joint efficiency of less than 1, and a corrosion thickness currently near the minimum required thickness?

                                      A) Recalculate t minimum for design conditions using E = 1.
                                      B) Recalculate t minimum for current operating conditions using E < 1.
                                      C) Monitor the thickness during the run.
                                      D) Recalculate t minimum for current operating conditions using E = 1.


                                      Solutions:

                                      Question # 1
                                      Answer: A
                                      Question # 2
                                      Answer: Only visible for members
                                      Question # 3
                                      Answer: B
                                      Question # 4
                                      Answer: A
                                      Question # 5
                                      Answer: A

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